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Race Brake Coatings

One of the main reason for early brake failures under race conditions comes from the massive amount of heat that is generated during hard repetitive braking conditions. Without allowing ample time for the frictional components of the brake system to cool down before the brakes are again applied increasing heat build up soon causes the fluids in the system to be at first thinned in viscosity (brakes going soft) and eventually boiled out (NO BRAKES)!

So how can coatings help extend positive braking time?

Thermal Tech Coating has designed the following system to put the crunch on the heat.

First: The heat created by the pad or shoe material is transferred on to the brake caliper piston face via the mounting plate surface. By having a thermal barrier coating applied to this area you will effectively block out 25% of the heat being transferred on to the piston and the piston face. This reduction in heat transfer results in low fluid temperatures allowing you better braking over a longer period of time. 

Second: On disk brake systems the rotors are designed with a somewhat hollow area covered with slots or fins around it’s exterior edges to provide a cooling fan effect as the rotor spins. The quicker the rotor can be cooled down the longer the pad material will last and the lower the temperature will be at the brake contact area. By adding a thermal dissipative coating in this area the rotor will cool faster than bare steel. Rust that has formed over the cooling section of the rotor acts as an insulating blanket. Keeping this area clean and rust free insures you get the maximum braking effort over the longest period of time.

Third: Calipers that have been painted or left bare do not cool well. Calipers left as bare metal housings will soon begin forming a layer of heat holding rust and if painted or powdercoated the materials used would seal in the heat rather than let it out. This is also an excellent area for a thermal dispersant. This coating is rust proof, corrosion resistant, and oil shedding but only available in black because of the special binder and cooling agents used in it’s composition.

 

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Copyright © 1999 Thermal Tech Coatings, Inc.
Last modified: October 17, 1999
 

 

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Send mail to webmaster@thermaltechcoatings.com with questions or comments about this web site.
Copyright © 1996 Thermal Tech Coatings, Inc.
Last modified: July 23, 2008